Mahindra Introduces Next-Gen Electric Vehicle Manufacturing and Battery Hub

Mahindra has inaugurated a cutting-edge manufacturing and battery assembly facility at its Chakan plant, marking a significant step forward in India's electric vehicle (EV) production.

New Delhi: Mahindra has inaugurated a cutting-edge manufacturing and battery assembly facility at its Chakan plant, marking a significant step forward in India’s electric vehicle (EV) production. This state-of-the-art hub, situated within the company’s expansive 2.83 square kilometer Chakan facility, is one of the largest greenfield EV projects in the country. Notably, the plant operates with a strong commitment to sustainability, being water-positive and powered entirely by renewable energy sources.

As part of its substantial ₹16,000 crore investment plan for the FY22-FY27 period, Mahindra has allocated ₹4,500 crore towards its EV initiatives, encompassing powertrain development, product design, software, and the expansion of its manufacturing capabilities. The new facility showcases a sophisticated automated ecosystem, featuring over 1,000 robots and multiple automated transfer systems, ensuring the highest levels of efficiency and quality. Recognizing the importance of skill development, the plant has set a target of 25% gender diversity, fostering an inclusive and forward-thinking workforce.

The EV plant, spanning 88,000 square meters, boasts an AI-driven Body Shop, a highly automated Press Shop, and one of India’s most advanced robotic Paint Shops. Over 500 robots in the Body Shop are operated and monitored through an IoT-based “Nerve Center,” providing real-time insights and enabling end-to-end traceability. The facility also seamlessly integrates Industry 4.0 technologies, such as Autonomous Mobile Robots (AMRs) and Automated Guided Vehicles (AGVs), optimizing material handling and streamlining manufacturing processes.

Beyond vehicle assembly, the facility houses a compact, fully automated battery line. This cutting-edge line incorporates world-class manufacturing practices, including patented processes, real-time temperature monitoring, and rigorous testing to ensure superior product durability and safety.

With the inauguration of this new plant, Mahindra reaffirms its commitment to “Make in India for the World,” contributing to the nation’s sustainability objectives and solidifying its position as a leader in the burgeoning electric mobility sector.